Monday, 2 December 2013

Labelling

Through my research and review of the current label I came to the conclusion that it simply does not communicate the message of being an eco friendly paint.

Stamp's & minimalistic design was an aspect I found to be quite popular as far as design trend go currently. The stamps have a 'hand crafted' appeal and look the part in terms of an eco aesthetic product.

Research here > http://georgemossgreendesign.blogspot.co.uk/2013/11/primary-research-competitors-design.html

I played around with two idea's of stamps/letterpress embedding into the cardboard slip over which will be going over the top of my packaging (tetra-pak) to hold the logo, product information etc.

I've also produced some mock-ups of how the stamp/letterpress will work on cardboard to check how appropriate it looks. The results I was quite pleased with but market research will be the real test of that.






This is similar to how the final version will look with the paint details on the front.




Monday, 18 November 2013

CAT Trip 2013 : Centre for Alternate Technology

The trip to the Centre of Alternate Technology proved a very valuable experience as it opened my eyes up to many new and existing ways materials could be used in an innovative way as part of a buildings structure, as a replacement for non-sustainable materials and as a use for packaging too!

Innovative use of materials - Architecture and more!
Innovative sustainable insulation was a big thing at CAT and they had many solutions in terms of materials!
 Pertile!
 Cellulose!
 Cork!
 Clay piping was also an alternative for plastic piping used in ducts & drains.
 I found this wall, where they had used many recycled materials - what a great secondary use!
Wales was  definatley not short on sheep's wool! They used it as insulation in some of the walls.



The Information Centre/shop and the new circular lecture hall both used compressed earth as the structure for the walls. The earth had been compressed by more then x7 to maintain strength and durability! In the shop they unfortunately used timber as supports without drying it first ( as it takes to much energy ) causing it to shrink and break!

 A lot of glass was used as lighting and an energy source! although it did effect keeping the warmth in so it had to be used wisely.
CAT sits on an old slate quarry and you can see many of the buildings around using this natural resource in the roofing and even the stones in the walls.


Inside the lecture hall it was furnished with wood, the earth walls seemed to do a great job of keeping the warmth in however it did get quite dark in there, there were wooden pannels you could slide back for extra light in exchange for some of the heat.They even used the wood for sound proofing at the back.

Jo Gwillim - Sustainable Design Talk
Jo presented us with some striking facts and figures about waste in energy and materials. He also showed us a few materials we could use sustainably in the workshop task he ran. Here are a few notes I made on the talk he gave...

99% of the materials in the US are thrown away in 6 months, and in britains its 98%.

'It is sustainable if you can carry on doing it forever' -  Jonathon porritt
'Sustainability is not cheating on yourself, not cheating on your children, not cheating on the planet.'  - Jo Gwillim
In Britain we use 195 kWhrs per person a day!
60 kWhrs are used transporting and making the things we buy.As well as thinking about the recycling of materials we also need to be concerned about how much energy it takes to create the goods/packaging out of material, this is know as the embodied energy ( calculated in ms/kg)

Here are a few examples of some materials embodied energy, this relates heavily to( and will impact the choice of ) the material we will use for packaging design for the paint tins!

Using recycled materials as a massive benefit in terms of the bodied energy as you can see from the image below it is reduced drastically.


 The Task we were set by Jo was to see which of these insulators were the best! there wasnt much in it in the end, to our surprise the hemp lime featured pretty high up the scale! It was that good they had experimented with using it as a building material there at CAT.


A few interesting signs with some great advice and some shocking figures! e.g the average household releases 8.2 tonnes of CO2 a year! Energy generated by the solar panel roof -61563kwh since October 2006, 35090 kg green house gas emissions saved by the solar panel roof!






Tuesday, 12 November 2013

Sustainable Packaging - Material Alternatives

There are several sustainable packaging materials that can replace plastic in a number of applications, these would be ideal for liquid packaging ( paint containers ).

Some of these are..
  • Polylactide Acid (PLA) Plastics
  • Bagasse (Sugar Cane Pulp)
  • Palm Fiber
  • Biomass Fiber Composite - AgroResin
  • Reed Fiber - a Japanese Innovation
  • PlasTerra - Biodegradable Plastic 
Polylactide Acid (PLA) Plastics

PLA is a transparent plastic made from natural resources (such as cornstarch). It can be processed as easily as petroleum-based plastics,and can run on the same equipment.



Use in Packaging - Thermoformed trays

Drawbacks - It looks like ordinary plastic and if mixed with recyclables, it can cause contamination, rendering the recyclable plastic unusable. It can also be brittle at low temperatures

Bagasse (Sugar Cane Pulp)

Bagasse is a fibrous material. When sugar cane is crushed to extract its juice, what remains is bagasse. It can be used to replace materials such as Styrofoam.


Use in Packaging - insulated disposable food containers

Drawbacks - Bagasse is only produced for six months of the year, so while it has many advantages it cannot produced all year round.

Palm Fiber

Palm fiber is the leftover material after the palm fruit is harvested for oil. This material is similar to bagasse. 




  
Use in Packaging - packaging such as molded tray

Drawbacks - not very durable

Biomass Fiber Composite - AgroResin

AgroResin is a renewable and compostable material made from agricultural biomass. It has a natural appearance, similar to palm fiber packaging. AgroResin is 100 percent biodegradable, water-resistant, compostable and made from non-GM agricultural biomass.


Use in Packaging - packaging such as molded tray

Drawbacks -

Reed Fiber - a Japanese Innovation

This material is from Japan and is made from 100% reed fiber, it can be composted and return to a  crop-soil-cycle.It's grown on the shore or riverbanks so it doesn't compete for acreage with food
crops.


PlasTerra - Biodegradable Plastic

PlasTerra™ is a biodegradable and compostable plastic made using a blend of various commercially available bioresins. Includes starch, PLA, and other fillers.



Paper Foam
PaperFoam is one of the most environmental friendly packaging materials available. It is made via a patented injection molding process. PaperFoam is made completely from natural resources and is a compostable product. It can be used in a wide variety of industries where a high quality packaging is needed. 





How its made
 

The material advantages are:
  • Possibility of friction fit of clamping features.
  • Embossing of logos/ text on the PaperFoam tray.
  • No need for poly-bags for dust and/or scratch protections.
  • Perfect fitting due to injection molding process.
  • Unlimited Colour possibilities.
Benefits of paper foam:
  • compostable/bio-degradable
  • paper-recyclable
  • Feather light
  • Protecting
  • Produced with renewable ingredients
  • One of the most carbon friendly packaging
 

Sources:
http://earthcycle.com/home.html
http://www.prweb.com/releases/2008/07/prweb1079674.htm
http://www.thedieline.com/blog/2008/3/12/sustainable-packaging-material-alternatives.html
https://www.ergon.com.au/ergonia/energysources/renewable-energy/sugar-cane
http://www.traypak.com/capabilities/design/materials/sustainable-materials-for-packaging.html
http://www.paperfoam.com/Material.html

Innovative Eco Packaging



The Paper water bottle by brandimage
The paper container is made from 100% renewable resources. It can hold all liquid categories and is 100% recyclable & degradeable.
http://www.thedieline.com/blog/2008/11/24/360-paper-bottle.html

Paperboy is about as green as it's possible to make a wine bottle. It's made out of a compressed recycled paper, printed with natural inks and the inside contains a recyclable sleeve like you find in a box of wine.  The bottles are rigid and strong - they're even ice bucket safe for three hours - and take only 15% of the energy that regular glass bottles take to produce. They weigh only an ounce when empty so save a huge amount of energy on shipping

Designed by stranger and stranger




Life is a recyled paper-made water container designed for Milano Expo 2015.
Made by recycled paper, it doesn’t use any chemical ink or adhesive difficult to be recycled. A double stitch ensures the insulation from outside and give rigidity to the object. The green cord, that allows the users to bring it as a shoulder bag, is made by natural cotton and is wrapped around the paper body.

Achieving an environmentally responsible package starts with materials. Tetra Pak is made entirely from recycled and/or renewable resources that are also 100% recyclable. We applied an uncoated, untreated paper to the outside of the container, adding a distinguished, earthy aesthetic that not only captures the attention of the environmentally conscious consumer but stands out on the shelf amid other cartons as well.
Ecolean uses less raw material from the start. Our packaging material is made from a thin plastic film, part plastic (PE and PP) and part chalk (40% by weight), one of nature’s own material. That adds up to a truly lightweight package that takes less energy to produce